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Minimizing the negative effects of coolant channels on the torsional and torsional-axial stiffness of drills
AB Sandvik Coromant, SWE.
University West, SWE.
Blekinge Institute of Technology, Faculty of Engineering, Department of Mechanical Engineering.
University West, SWE.
2021 (English)In: Metals, ISSN 2075-4701, Vol. 11, no 9, article id 1473Article in journal (Refereed) Published
Abstract [en]

Coolant channels allow internal coolant delivery to the cutting region and significantly improve drilling, but these channels also reduce the torsional and torsional-axial stiffness of the drills. Such a reduction in stiffness can degrade the quality of the drilled holes. The evacuation of cutting chips and the delivery of the cutting fluid put strict geometrical restrictions on the cross-section design of the drill. This necessitates careful selection and optimization of features such as the geometry of the coolant channels. This paper presents a new method that uses Prandtl’s stress function to predict the torsional and torsional-axial stiffness values. Using this method drills with one central channel are compared to those with two eccentric coolant channels, which shows that with the same cross-section area, the reduction of axial and torsional-axial stiffness is notably smaller for the design with two eccentric channels compared to a single central channel. The stress function method is further used to select the appropriate location of the eccentric coolant channels to minimize the loss of torsional and torsional-axial stiffness. These results are verified by compari-son to the results of three-dimensional finite element analyses. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Place, publisher, year, edition, pages
MDPI , 2021. Vol. 11, no 9, article id 1473
Keywords [en]
Drilling, Dynamics, Stress function, Torsional stiffness, Torsional-axial stiffness
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:bth-22153DOI: 10.3390/met11091473ISI: 000701398500001Scopus ID: 2-s2.0-85114928431OAI: oai:DiVA.org:bth-22153DiVA, id: diva2:1597120
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Knowledge Foundation
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open access

Available from: 2021-09-24 Created: 2021-09-24 Last updated: 2021-10-11Bibliographically approved

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Magnevall, Martin

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