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From bearings to substations: Transfer Learning for fault detection in district heating
Blekinge Institute of Technology, Faculty of Computing, Department of Computer Science. Water and Energy Transition Unit, Flemish Institute for Technological Research (VITO), Belgium ; EnergyVille, Belgium.ORCID iD: 0000-0002-5229-1140
Blekinge Institute of Technology, Faculty of Computing, Department of Computer Science.ORCID iD: 0000-0002-4390-411X
Blekinge Institute of Technology, Faculty of Computing, Department of Computer Science.ORCID iD: 0000-0002-6309-2892
Blekinge Institute of Technology, Faculty of Computing, Department of Software Engineering.ORCID iD: 0000-0001-9336-4361
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2025 (English)In: Energy, ISSN 0360-5442, E-ISSN 1873-6785, Vol. 335, article id 138016Article in journal (Refereed) Published
Abstract [en]

Fault Detection and Diagnosis (FDD) in District Heating (DH) systems is vital for improving operational efficiency. As DH networks evolve towards Fourth-Generation District Heating (4GDH), their reliance on lower operational temperatures intensifies the need for robust FDD. However, implementing effective FDD faces challenges due to the lack of labelled fault data and the complexity of DH substations. This paper introduces a novel FDD methodology using Transfer Learning (TL) to bridge the gap between faulty bearings, controlled DH substation experiments and real-world operational data. We propose a fault signature method that aligns the data to reduce the domain gap, revealing similarities between faulty bearings’ vibration patterns and ΔT readings in DH substations. The TL-enhanced models demonstrated robust performance, achieving F1 scores up to 98% on lab data and 91% on real-world operational data, respectively. These results mark a notable advancement in FDD of DH substations, as our method offers accurate fault detection and valuable insights across diverse operational contexts, ranging from valve issues, faulty sensors, wrong control strategies and normal behaviour. Notably, temperature dynamics resemble behaviour akin to faulty bearing vibrations, highlighting their potential as a critical indicator of a faulty substation, enabling more effective FDD in DH systems.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 335, article id 138016
Keywords [en]
Deep learning, District heating, Fault detection, Machine learning, Transfer learning
National Category
Energy Engineering Computer Sciences
Identifiers
URN: urn:nbn:se:bth-28611DOI: 10.1016/j.energy.2025.138016ISI: 001563022500005Scopus ID: 2-s2.0-105014620884OAI: oai:DiVA.org:bth-28611DiVA, id: diva2:1997357
Available from: 2025-09-12 Created: 2025-09-12 Last updated: 2026-04-15Bibliographically approved
In thesis
1. Learning-based Fault Detection and Diagnosis in District Heating Substations
Open this publication in new window or tab >>Learning-based Fault Detection and Diagnosis in District Heating Substations
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

District heating (DH) networks are vital in the transition to sustainable energy systems. Maintaining their performance requires continuous monitoring to reduce heat losses, avoid user discomfort, and support efficient operation. However, automatic fault detection and diagnosis (FDD) in DH substations remains challenging due to limited labelled data, class imbalance, heterogeneous operating conditions, privacy constraints, and the lack of standardisation. This thesis aims to develop learning-based approaches for automatic FDD in DH substations that can operate under these real-world industry constraints. Therefore, this work focuses on scalable representations, transferability across domains, and robustness against scarce and imbalanced fault data, and includes eight studies that jointly develop and validate learning-based FDD methods for DH substations. Across these studies, the work advances unsupervised locality-based anomaly detection, hybrid and augmentation-enhanced fault diagnosis, transfer and cross-modal learning for label-scarce settings, privacy-preserving semi-supervised federated learning, and streaming representations for continuous fleet-scale monitoring. The results demonstrate that reliable, scalable FDD in DH systems can be achieved despite severe field constraints. By combining topology inference for local analysis, data representation, knowledge transfer and data augmentation, this thesis advances practical, deployable FDD intelligence to support more resilient, efficient, and data-smart DH networks aligned with the climate and digitalisation goals.

Place, publisher, year, edition, pages
Karlskrona: Blekinge Tekniska Högskola, 2026. p. 266
Series
Blekinge Institute of Technology Doctoral Dissertation Series, ISSN 1653-2090 ; 2026:07
Keywords
district heating, fault detection and diagnosis, time series analysis, machine learning, deep learning
National Category
Computer Sciences
Research subject
Computer Science
Identifiers
urn:nbn:se:bth-29395 (URN)978-91-7295-528-8 (ISBN)
Public defence
2026-06-02, J1630, Campus Gräsvik, Karlskrona, 10:00 (English)
Opponent
Supervisors
Available from: 2026-04-17 Created: 2026-04-15 Last updated: 2026-05-11Bibliographically approved

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van Dreven, JonneCheddad, AbbasAlawadi, SadiGhazi, Ahmad Nauman

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